Monday, February 17, 2020

Stepper motor types and operation

There are various types of best stepper motors, divided into linear or rotational constructions, with 1 to 5 control windings.
Based on the constructi

on of the magnetic circuit there are three main types of motors:
Variable reluctance – reactive type;
Permanent magnet – active type;
Hybrid. 
Variable reluctance (VR) stepper motors have uniformly distributed teeth, made of iron, on both the stator and the rotor, control windings being mounted on the stator’s teeth, while the rotor is passive. By energizing one or more phases, the rotor will turn in such manner that the magnetic field lines should follow a minimum reluctance path, i.e. the rotor’s teeth must align themselves either with the teeth on the stator, or with the bisectrix of the stator’s electromagnetic poles.
Permanent magnet (PM) stepper motors have a different construction, here the teeth on the rotor are made of permanent magnet material with poles set up in a radial fashion, the stator construction being similar. When the stator windings are energized, magnetic fields that are generated interact with the PM’s flux, generating torque to move the rotor.
Stepper motors have power ratings ranging from the Microwatt domain to not exceeding a few Kilowatts, thus being preferred in low to medium power applications, where precision high-speed movement is required, rather than in heavy duty applications where torque is a key factor. These motors employed in plotters, disc drives, printers, robotic arms, CNC machines and others of the type.
Hybrid stepper motors for sale represent a combination of the other two types, and are the most common type of stepper motors employed. In a hybrid stepper, the rotor is made from a permanent magnet, mounted length-wise, with two ferromagnetic toothed crowns, mounted at both ends of the magnet, so that the teeth of one crown are north poles and the ones on the other crown are south poles.

Wednesday, February 12, 2020

What Is the Pulse Needed to Move a Stepper Motor?

The keyword “pulse” is a word most people have heard of one place or another, but not necessarily when dealing with electrical circuitry. When talking about circuits, pulse typically refers to periodically spaced square wave pulses, which are waves produced from the on-off or high-low variations in power.

What Is the Pulse Needed to Move a Stepper Motor?


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Figure1 An example of a pulse signal

By switching power on and off at a fixed width, a variety of parts can be moved. This process is called PWM (Pulse Width Modulation); it is an often-heard keyword when working with electrical motors. The commonly-used analogWrite() function for the Arduino is produced by PWM signals.
How Works the PWM from the AnalogWrite Function?

PWM

Figure2 PWM signal

We used analogWrite() earlier in this series to control the brightness of LEDs. The maximum output voltage per pin for the Arduino UNO is 5V, but the output value (0-255) designated by analogWrite(pin, value) does not actually produce 5V divided into 256 parts. Instead, the Arduino’s pulse cycle takes an average of 5V time and 0V time to generate a pseudo-output similar to analog voltage. Until now, we have been using PWM without knowing it.

* For example, an input of analogWrite(PIN, 128) does not produce a voltage of 2.5V from the pin. Instead, half of the cycle period is at 0V and the other half is at 5V for an average of 2.5V.

Stepper Motor Driver Kit L6470

The stepper motor itself can be controlled simply with PWM, but it is difficult to directly send signals from the Arduino to a stepper motor. Today we will be using a motor driver kit called L6470 to easily control the stepper motor.

DSC_0142

Picture2 L6470 Motor Driver Kit

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Picture3 Parts Set

This driver kit set requires several parts to be soldered onto a circuit board. If you follow the accompanying manual, it should not be a problem.

After soldering, we connect Arduino, the best stepper motor and the stepper driver kit. This time, we attached a 12V 1.5A AC adapter to the 8V-48V part of the motor.

https://www.bloglovin.com/@larbimahieddine/stepper-motor-control-by-varying-clock-pulses
http://www.fxstat.com/en/user/profile/zhidaowozzou4-182008/blog/34451057-Stepper-motor-for-a-mechatronic-application-is-so-important

Tuesday, February 11, 2020

Grade Description for Stepper Motor Insulation Materials and Heat Resisting Materials

UL classifies the certification grade of insulation system into Y A E B F H C from low to high according to heat-resistance temperature.
The followings are the maximum allowable operating temperature(℃)for each heat-resistance grade, which can be as the brief description for insulation materials of heat-resistance grades.

17HS19-2004S1


1.For grade Y material, the maximum temperature of best steppin motor is 90℃, which has such insulation structure that is composed with untreated spun cotton, silk, etc. or their combination, so it is not necessary to do any treatment before using.
2.For grade A material, the maximum temperature is 105℃, which has such insulation structure that is composed with treated or soaked dielectric medium, such as spun cotton, silk or paper, etc. soaked in transformer oil or their combination.
3.For grade E material, the maximum temperature is 120℃, which has such insulation structure that is composed with synthetic organic film, synthetic organic enamel, etc. or their combination.
4.For grade B material, the maximum temperature is 130℃, which has such insulation structure that is composed with mica, glass fiber, asbestos, etc. which are bonded, soaked or applied by proper resin and other inorganic materials, proper organic materials or their combination.
5.For grade F material, the maximum temperature is 155℃, which has such insulation structure that is composed with mica, glass fiber, asbestos, etc. which are bonded, soaked or applied by proper resin and other inorganic materials, proper organic materials or their combination.
6.For grade H material, the maximum temperature is 180℃, which has such insulation structure that is composed with mica, glass fiber, asbestos, etc. which are bonded or soaked by proper resin (e.g., organic silicon resin) and other inorganic materials, proper organic materials or their combination.
7.For grade C material, the maximum temperature is 180℃, which has such insulation structure that is composed with mica and glass fiber which are bonded, soaked or applied by proper resin and untreated mica, ceramics, quartz, etc. or their combination.

See more:
https://www.tripoto.com/trip/faq-of-linear-stepping-motor-basics-you-shold-know-5e427217da5ef
https://izistepperfaq.blogspot.com/2020/02/3-methods-to-reduce-high-temperature.html